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Custom Manufacturing of Military Grade OP Camera Cable Assemblies

Electrical Connector
Electrical Connector

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Quality Cable Source, Inc. was tasked with the manufacturing of military-grade OP camera cable assemblies for an electronic application. Manufacturing of the 18-pin mil to 8 pin PicoBlade to 6-pin Molex Micro-Fit cables clearly displayed the expertise of Quality Cable's electronics technicians. Coax stripped and thinned, basic assembly of the 4" OP camera cables began with soldering irons and heat guns. Quality Cable's high-speed Komax wire processor was used to strip and cut the wire followed by a crimping press. The press was used to attach the Molex 4 hole panel mount connector and a Molex 6-pin connector clip. Working from the customer's specifications and 2D CAD drawings, Quality Cable manufactured these cables to tight tolerances of ±.005" and angles of ±1°. All cables were subject to both crimp test and pull tests to confirm assembly integrity. We carefully packaged all of the cable assemblies to prevent damage in shipping and handling to this Illinois customer. Quality Cable Source manufactures 100 of these cables per year, with less than two weeks of lead time per order.

Quality Cable Source, Inc. brings a broad spectrum of expertise and equipment to the manufacture of sub-assembly cables. Contact us today to find out how they can work with you to support your manufacturing operations.

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Military Grade OP Camera Cable Assemblies Project Highlights

Product Description
18-pin mil to 8 pin pico blade to 6-Pin microfit
Capabilities Applied/Processes
Primary:
  • Connector Wire
Equipment Used to Manufacture Part
  • Solder Iron
  • Crimping Press
  • Komax Wire Processor
  • Heat Gun
  • Tin Solder Pot
Expertise
Electronics Technician
Overall Part Dimensions
  • 4.0” in length
  • Mole terminal
  • Coax Stripped and Tinned
  • 4 hole panel Mount Connector
  • Molex 6-pin Connector
Tightest Tolerances
±.005”
Angles ±1°
Material Used
  • Mole 8 pin Pico Blade
  • Coax Stripped and Thinned
  • Amphenol JMS3110P14-18P 4 hole panel Mount Connector
  • Molex Micro-Fit 43025, Dual Row 6-pin Thru Hole Header with clip
In process testing/inspection performed
  • Crimp height Test
  • Pull test
  • Parts shall be adequately packaged to prevent damage in shipment and handling
Industry for Use
Cable Industry
Volume
100/Year
Delivery/Turnaround Time
2 Weeks
Delivery Location
Illinois
Standards Met
Customer Specifications, 2D CAD Drawing
Product Name
OP Camera Cable

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