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Manufacturing of SEE9 Cable Sub-Assemblies for Electronic Military Applications

Custom Cable SEE9 Assembly
Custom Cable SEE9 Assembly

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Quality Cable Source, Inc. is currently manufacturing SEE9 cable sub-assemblies for a military application, demonstrating their expertise handling projects involving small gage wire. Molex PicoBlades 7-pin to 2-pin and 14-pin blade to 2-pin connector cables vary in length from 3.2" to 2.2" to 5.7". Quality Cable's electronics technicians use their speedy Komax wire processor to strip and cut the SEE9 cable wire to the appropriate length. Quality's crimping press then quickly attaches the Molex 7-Pin PicoBlades, the Molex 2-Pin PicoBlades, the Molex 14 Pin PicoBlades, 51021-1400; and the Molex 2-Pin PicoBlades to the cable ends. These military grade SEE9 cables are assembled to exacting tolerances of ±.005" and angles of ±1°, all according to the customer's specifications using 2D CAD drawings for precision guidance. When the cable assemblies are completed, they undergo rigorous crimp height and pull tests to verify the integrity of the finished products. Quality Cable then carefully packages the cables to prevent damage during shipping and handling to their customer in Illinois. Quality Cable manufactures 1,000 of these SEE9 cable assemblies per year.

Quality Cable Source, Inc. has the equipment and skilled staff to handle your small gage wire sub-assembly requirements. Contact us now for further information.

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SEE9 Cable Sub-Assemblies Project Highlights

Product Description
PicoBlade 7-pin to 2 pin and 14 pin blade to 2-Pin
Capabilities Applied/Processes
Primary:
  • Connector Cable
Equipment Used to Manufacture Part
Crimping Press, Komax Wire Processor
Expertise
Electronics Technician
Overall Part Dimensions
Wires length Vary from 3.2”(J3) to 2.2”(J2) to 5.7”(J1)
J are the different ends
Tightest Tolerances
±.005”
Angles ±1°
Material Used
  • Molex 7-Pin PicoBlade
  • Molex 2-Pin PicoBlade
  • Molex 14-Pin PicoBlade
  • Molex 2-Pin PicoBlade
In process testing/inspection performed
  • Crimp height test
  • Pull test
  • Parts shall be adequately packaged to prevent damage in shipment and handling
Industry for Use
Cable Industry
Volume
1,000/Year
Delivery/Turnaround Time
2 Weeks
Delivery Location
Illinois
Standards Met
Customer Specifications, 2D CAD Drawing
Product Name
SEE9 Cable Assembly

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