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Custom Cable Fabrication Services of Wire Harnesses for the Telecommunications Industry

Wire & Cable Harness
Wire & Cable Harness

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Quality Cable Source, Inc. is well known for its custom cable fabrication capabilities, which not only includes the ability to interconnect like wires, but also the skill to combine multiple types of wires into a custom harness. This is exactly what one of their telecommunications customers requested for a custom wire harness used to transmit signals or electrical power. Exercising its ability to deliver custom wire harnesses cost efficiently through the use of highly efficient equipment, Quality Cable used its high-speed Komax wire processor to size the PTFE-coated wires. Skilled operators then used crimping presses to securely attach the Molex connectors. Working from customer-supplied prints and 2D CAD drawings, Quality Cable Source manufactured these custom wire harnesses to exacting tolerance of ± .125". Quality control personnel from Quality Cable carefully tested heights, as well as harness lengths. Further testing eliminated the possibility of electrical shorts, followed by pull force tests on all end terminals. Quality Cable Source was able to deliver thousands of these custom wire harnesses, using their own trucks, in two to four weeks to a satisfied customer in Northwest Illinois.

Quality Cable Source, Inc. can work with multiple types of wires, accurately and efficiently combining them into a custom wire harness for use in the communications industry. Contact us to learn more about their full range of their services.

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Cable Fabrication Services of Wire Harnesses Project Highlights

Product Description
Wire Harness for transmitting signals or electrical power
Capabilities Applied/Processes
  • Interconnect Wires
Equipment Used to Manufacture Part
  • Crimping Presses
  • Komax Wire Processer
Electronic Technician
Tightest Tolerances
± .125”
Material Used
  • PTFE Wire
  • Molex Connectors
In process testing/inspection performed
  • Crimp heights,
  • Check for correct lengths
  • Check for electrical shorts
  • Pull force tests on terminals
Industry for Use
Delivery/Turnaround Time
2-4 weeks
Delivery Location
Northwest IL by our truck
Standards Met
Customer supplied print, 2D CAD Drawing
Product Name
Wire Harness

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