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Custom Manufacturing of Delphi Metri-Pack 280 Cable Assemblies

Custom Cable Assembly
Custom Cable Assembly

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Our combined experience of over 50 years, Quality Cable Source, Inc. has been providing high-quality custom cables to their steadily expanding client base. When a customer required 50,000 Delphi Metri-Pack 280 assemblies per year, they knew where to turn. The Delphi Metri-Pack 280 assembly provides direct connections to motors, switches, sensors, and other devices in automobiles, so Quality's ability to meet the customer's quality requirements (IPC/WHMAA-A-620 standards for cable and wire harness fabrication) was critical. Quality's expert staff used their Komax wire processor to cut and strip the wire, accelerating the manufacturing process. Working from the customer's specifications and 2D CAD drawings, Quality's skilled electronics technicians then interconnected the necessary wires using their crimping press to attach lugs, male connectors, and related male terminals. Wire A consisted of 16 AWG or 19/29 and the Wire B was 16 AWG; both were stripped to a length of .25". The cable assembly was then completed with the installation of a dust boot and a secondary lock. During manufacture, the assembly, made to tight tolerances of ±.125", underwent crimp height and pull tests. Quality Cable Source manufactured 50,000 quality cable assemblies in two weeks and delivered them to their Illinois-based client.

This project illustrates the kind of high speed, quality manufacturing Quality Cable Source, Inc. provides to their customers. Contact Quality Cable Source today to learn more about our personalized services.

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Delphi Metri-pack Cable Assemblies Project Highlights

Product Description
Direct connections to motors, switches sensors and other devices
Capabilities Applied/Processes
  • Interconnects Wires
Equipment Used to Manufacture Part
  • Crimping Press
  • Komax Wire Processor
Electronics Technician
Tightest Tolerances
In process testing/inspection performed
  • Crimp height and pull test
  • Assembly must conform to IPC/WHMAA-A-620 quality standards
  • Assembly and components must meet manufacturer specifications
Industry for Use
Cable Industry
Delivery/Turnaround Time
4 weeks
Delivery Location
Standards Met
Customer Specifications, 2D CAD Drawing
Product Name
Delphi Metri-Pack 280 Assembly

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