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Custom Wire Harness Assembly Used In Diesel Engines

Custom Wire Harness - Automotive Industry
Custom Wire Harness - Automotive Industry

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Often, existing wire or cable products can simply be customized to meet a client's needs, saving time and expenses. Quality Cable Source, Inc. excels at this process, and recently modified 1,000 sensors with Tyco connectors to generate custom wire harnesses designed for use with diesel engines for a customer in the automotive industry. Using a customer-supplied material, Quality Cable Source's expert electronics technicians used hand tools to cut and replace with Tyco connectors. Even though the customization process was a hand operation, Quality Cable Source was able to produce the custom wire harnesses to tight tolerances of ± .125". Although this tolerance was able to meet the customer's specifications, more exacting tolerances on long production runs can be met by Quality Cable when they couple their high-speed Komax wire processor and crimping press. These custom wire harnesses were going to see rugged duty, so they were carefully checked for crimp heights, lengths, and electrical shorts. Pull force testing was used to guarantee the tightness of the terminals. Quality Cable Source was able to provide 1,000 of these custom wire harness sub-assemblies in only two weeks, which were delivered by Quality's truck to a customer in Northwest Illinois.

Let Quality Cable Source, Inc. answer all your custom wire and cable assembly needs. Contact us today for further information.

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Custom Wire Harness Assembly Project Highlights

Product Description
Custom wire harness for diesel engine
Capabilities Applied/Processes
  • Cutting/Reconfiguring Connector
Equipment Used to Manufacture Part
Hand tools
Electronics Technician
Tightest Tolerances
± .125”
Material Used
Tyco Connector
In process testing/inspection performed
  • Crimp heights, check for correct lengths, check for electrical shorts.
  • Pull force tests on terminals
Industry for Use
Delivery/Turnaround Time
2 weeks
Delivery Location
Northwest IL by our truck
Standards Met
Customer Supplied Materials
Product Name
Wire Harness

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